Yet another project bike to play with. I've been thinking about a KTM 450/500 as an adventure bike base for awhile now. I tossed up for a long time between the KTM 690, 500 & 450 before eventually settling on the 690. I've now completed 60k miles on that 2014 690, so I can say quite easily what its pros and cons are.
The 500's are really hard to find and when I have found them, they have sold within a week, usually before I can get to go see them. Their selling price also seems to start at around £4500. Whereas 450's are much more common and cheaper.
On the KTM forums and in general chat, the 450 has a shorter bore stroke and as such is a bit more punchy/revvy than the 500. They are also raced a fair bit in the UK, so finding one that hasn't been thrashed to within an inch of its life is a challenge.
The one I've just bought seems to have been reasonably looked after upto its last owner. He didn't register it and says he just rode it with his son in the local woods. Who knows for sure. The bike showed some of its lack of short term care with some kind of sticky clay/chalk stuck to all the metal and a generally grubby look about it. But underneath that, it looked pretty good and at £2500, seemed a sensible price given what it needed.
Once I got it home and stripped down, I found the following; It hadn't been serviced, washed or fettled for maybe the whole year of his ownership. It had the wrong air filter in, both brake discs were heavily worn, the rear calliper piston is missing its ceramic cap, (the bit that butts against the brake disc). Both brakes and clutch haven't been bled in a long time, so the fluid is knackered. The front wheel has a hell of a ding in it and the rear shock lower bearing had gone.
However, the engine & suspension was sweet. It started on the button, it soon warmed up and sounded nice. It felt perky and responsive, which made me think that the recorded 220 hrs might be about right. The suspension clearly needs a service, but it was plush, with both rebound and compression feeling about right for my weight. The plastics weren't in bad condition for a 2013 bike and were the original ones. Engine and frame numbers all matched to the V5 and no dodginess was found with an online vehicle check.
I had to buy some of the parts for this service which cost around £250, but things like discs, fluids, replacement bolts/nuts and various other parts, I had in a box from the days of owning the 350 EXCF's. I ended up taking about three weeks to strip, clean and sort each problem out. I changed out all the fluids, filters and replaced the missing air filter cage and installed the correct oiled air filter. A fresh spark plug went in out of habit. Next up was to strip out the swing arm, check all the other bearings and re-grease as needed. As I stripped down the wheels to replace wheel bearings and brake discs, I found the front rim with a slight buckle. The tyres and the mousses were in reasonable condition though, so no cost to replace these, just re-lube the mousses.
The lower rear shock bearing was next. After a good hammering session to get the old spherical bearing out, the shiny new one that replaced it made the suspension even better. At the same time, I cleaned and checked the rest of the shock out. At some point, I'll send both front and rear suspension off for a proper service, but it can wait for now. I'll just change the fork oil for some fresh stuff. 500 ml of 5w oil and an air gap of around 120mm apparently for my weight.
I took it for an MOT before replacing the rear shock bearing and it passed with two advisories. the dink in the front wheel and the rear shock bearing, no surprises there then.
Next up is to change the fuel pump filters, the rear calliper piston and seals and the fork oil. Then I'll get it insured and taxed and off we go for a play. I have a 15 litre fuel tank in the shed for this and whilst it was stripped down, I tried it on. It fits really well. So long range trips are sorted already!
The plan is to make sure it is all sorted, then do a couple of weekends of trail riding with maybe some camping/touring in the Lakes. Then a Wales weekend camping trip and in June a trip to Albania with a mate who is house hunting over there. So we'll see how it goes and what mods I do to the bike to test out whether it will be a good platform for longer trips.